一、現(xian)(xian)代工業的(de)發展(zhan)已出(chu)現(xian)(xian)越(yue)來越(yue)多(duo)的(de)綜合(he)型(xing)大項(xiang)目(mu),要(yao)求(qiu)對從(cong)(cong)設(she)(she)(she)計到生(sheng)產的(de)整(zheng)個過程(cheng)盒全(quan)部(bu)環(huan)(huan)節所(suo)組成(cheng)(cheng)網(wang)絡(luo)的(de)物質流、信(xin)息(xi)流、資(zi)金流進(jin)行(xing)綜合(he)控制(zhi)(zhi)(zhi),使預測(ce)分(fen)析、運(yun)行(xing)工況(kuang)、設(she)(she)(she)備狀(zhuang)態、能源利(li)用(yong)、經(jing)(jing)濟效益和故障處理都在優化(hua)(hua)、合(he)理的(de)狀(zhuang)態。在自(zi)動(dong)(dong)化(hua)(hua)技術(shu)(shu)(shu)、信(xin)息(xi)技術(shu)(shu)(shu)與(yu)各種生(sheng)產技術(shu)(shu)(shu)基(ji)礎(chu)(chu)上,由工業計算(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)將工廠全(quan)部(bu)生(sheng)產活(huo)動(dong)(dong)所(suo)需的(de)信(xin)息(xi)與(yu)各分(fen)散(san)的(de)自(zi)動(dong)(dong)化(hua)(hua)系(xi)(xi)統(tong)(tong)有機(ji)集(ji)成(cheng)(cheng)起來,構(gou)成(cheng)(cheng)一個能適應生(sheng)產環(huan)(huan)境不確定(ding)性(xing)與(yu)市(shi)場(chang)需求(qiu)多(duo)變(bian)性(xing)的(de)柔性(xing)智(zhi)能生(sheng)產系(xi)(xi)統(tong)(tong),例如以(yi)離散(san)事(shi)件為(wei)特征(zheng)的(de)計算(suan)(suan)機(ji)集(ji)成(cheng)(cheng)制(zhi)(zhi)(zhi)造系(xi)(xi)統(tong)(tong)CIMS。如圖3所(suo)示(shi),CIMS系(xi)(xi)統(tong)(tong)由以(yi)下幾方面(mian)組成(cheng)(cheng),用(yong)成(cheng)(cheng)熟(shu)技術(shu)(shu)(shu)及產品,促進(jin)學科交叉,從(cong)(cong)工業控制(zhi)(zhi)(zhi)作(zuo)為(wei)集(ji)成(cheng)(cheng)自(zi)動(dong)(dong)化(hua)(hua)的(de)基(ji)礎(chu)(chu)必須考慮到集(ji)成(cheng)(cheng)的(de)需求(qiu)與(yu)環(huan)(huan)境,包括計算(suan)(suan)機(ji)網(wang)絡(luo)和數據分(fen)系(xi)(xi)統(tong)(tong)NES和DBS,技術(shu)(shu)(shu)信(xin)息(xi)分(fen)系(xi)(xi)統(tong)(tong)TIS、制(zhi)(zhi)(zhi)造自(zi)動(dong)(dong)化(hua)(hua)分(fen)系(xi)(xi)統(tong)(tong)MAS、質量信(xin)息(xi)分(fen)系(xi)(xi)統(tong)(tong)QIS和管理信(xin)息(xi)分(fen)系(xi)(xi)統(tong)(tong)MIS等。衡量CIMS是否達到全(quan)面(mian)優化(hua)(hua)要(yao)從(cong)(cong)及時性(xing)、高質量、經(jing)(jing)濟性(xing)和環(huan)(huan)境保護方面(mian)綜合(he)考慮,實現(xian)(xian)從(cong)(cong)市(shi)場(chang)分(fen)析、產品設(she)(she)(she)計、生(sheng)產制(zhi)(zhi)(zhi)造到售后服務的(de)控制(zhi)(zhi)(zhi)與(yu)管理的(de)集(ji)成(cheng)(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工業(ye)集(ji)(ji)成(cheng)控(kong)制系統(tong)(tong)(tong)將不僅(jin)僅(jin)實現控(kong)制功(gong)能,而必須考慮與(yu)(yu)設(she)計(ji)、管(guan)理決策等系統(tong)(tong)(tong)的(de)互(hu)聯,實現信息的(de)雙(shuang)向共(gong)享和(he)自動化系統(tong)(tong)(tong)的(de)集(ji)(ji)成(cheng)。在(zai)系統(tong)(tong)(tong)集(ji)(ji)成(cheng)中,人(ren)(ren)的(de)因(yin)素必須要(yao)(yao)受(shou)到(dao)足夠重視,成(cheng)功(gong)的(de)系統(tong)(tong)(tong)集(ji)(ji)成(cheng)往往是經(jing)營、技術與(yu)(yu)人(ren)(ren)的(de)集(ji)(ji)成(cheng),在(zai)自動化與(yu)(yu)工控(kong)系統(tong)(tong)(tong)中,如何促進人(ren)(ren)機協作、協調與(yu)(yu)協同,使(shi)人(ren)(ren)的(de)創新(xin)性能更好發揮是人(ren)(ren)們關注的(de)一(yi)個問(wen)題。要(yao)(yao)在(zai)生產中發揮人(ren)(ren)的(de)優勢作用,更要(yao)(yao)使(shi)工控(kong)系統(tong)(tong)(tong)便于集(ji)(ji)成(cheng),以系統(tong)(tong)(tong)集(ji)(ji)成(cheng)促進工控(kong)系統(tong)(tong)(tong)的(de)發展。